spray painting risk assessment example

A typical fume cupboard is not usually designed to eliminate potential ignition sources, such as electricity, and even if not immediately visible, these could exist in the ventilation system. Refer to CSBP Guide Manual Team Based Risk Assessment CSBP-GM-11-030-02 for details. A risk assessment is not mandatory for spray painting and powder coating under the whs. 1 0 obj hY o8phqIJDv{p 6I8,[Itu$f@!Mh!'=?=e(j6;@J/ JYcQ^9xJL4Ib@b)5*DQK)+,%=" RCXau$Z}]4W`HD*kSWi?(LQX kAD>FJK-Z"i,*Zb/bPQ^d Tb1g1!!Q%l,*h{6 Disposable, chemical-resistant (eg nitrile) gloves should always be worn. Following the four-step risk management process below will help you identify and control the risks associated with spray painting and meet your responsibilities under work health and safety laws. Where this isnt practical, operate the bake oven at a temperature that doesnt allow fuel vapour or gas to be released to the bake-oven atmosphere. What are the skills, competence, and experience of the operator? Portable air compressors and spray painting equipment. Feedback | If youre using an air-supplied respiratory device, protect the breathing line at all times. Wipes contaminated with paint, and especially those that have been soaked in thinners or cleaning solvent, should immediately be placed in a closed, metal receptacle. If a spray booth isnt reasonably practical, use: a designated spray-painting area to prevent exposure to others, a local exhaust ventilation system to capture overspray and solvent vapour (see. ;xh/OFo96Ut ?3ECG.F5 u7Pxy# 6Fj}k98I[p \`'>l}5y )c' *m2L,8l;d~_ >IgS" Will the outcome of exposure be severe, moderate, or mild? inside a hazardous area like a mixing room or a spray-painting booth unless the equipment is designed for a hazardous areafor example it may be installed in accordance with, that is damaged or not designed to give explosion protection in any hazardous area identified in. Fit testing of masks is mandatory. Any recirculated hot air should include enough fresh air to remove the potential build-up of explosive gas. Of the work health and safety (national uniform legislation) act 2011 on 29. Post Paint particles are WebThis is a basic example method statement for a painting project where airless spraying and brush work will be used. Thinners are used both to dilute the paint and for various cleaning methods. The risks, however, do and not necessarily in proportion to the quantity of chemicals used. Intumescent Paint | ProFinish Coatings from www.profinishcoatings.com.au Keep the work area free of debris, including solvent, rags and fuels. Disconnect all unnecessary electrical equipment in the spray area. In a proper booth, earthing facilities are integral. You can also read more about possible risks in the What are the risks of spray painting? If youre a PCBU, you are required by law to make sure no one at your workplace is exposed to a substance or mixture in an airborne concentration that exceeds its exposure standard. When the spraying operation is carried out without any extraction, a flammable vapour cloud will develop, perhaps even engulfing the painter. Electrical equipment installed in a hazardous area is regulated under. If necessary, assessing the risks associated with these hazards; provide measures to eliminate or reduce risks as far as reasonably. gp;nQm-f=7LHoJ^tqVN]U,aa|q;AzY+j*D/*]~hcR`Z;|@! We thank the Traditional Custodians of Country throughout Australia for their ongoing custodianship of land, waters and community. TheWork Health and Safety Regulation 2011 contains specific requirements for working with lead. Rotate jobs so you dont have to work for long periods in hot conditions. Some dusts have their own workplace exposure standard, like, properly maintaining and cleaning equipment according to the manufacturer's instructions, using a pneumatic sander rather than an electrical one, or a HVLP spray gun instead of a conventional compressed air one for touch ups, ensure equipment is fit for purpose and being used as per manufacturers instructions, consider the design of handles, capacity/volume of the paint pots and how equipment is used to minimise awkward postures, clearly indicating where emergency stops are. A risk assessment is not mandatory for spray painting and powder coating. Use tools that have built-in extraction or connect to dust extraction systems. Lewis Fresh Produce Waukegan Il - Super Fresh Market Weekly Ad Specials - (trade name lewis fresh market) is in the grocery stores, independent business. The use of spray painting plant e.g. (1) where spray painting work is carried out in a shipyard or on board a ship in. static electricity from poorly earthed equipment. All hot work in the vicinity would need to be prevented, so ignition sources are not introduced. Keep the lids on all of them when not in use. Persons At Risk: 1.Operator 2.Authorised Visitors Cleaning baths are available that perform the process in closed equipment, to minimise the amount of vapour getting into the atmosphere. Mingcongbai Hazard Analysis Template Ce1449c1 Ideally a preparation room, often referred to as a paint kitchen should be available. Paint guns, of which there are a variety of types designed to minimise paint mist and overspray, with technical names such as air-assisted airless, are refined pieces of equipment that need to be well maintained. Ask them if any tasks cause discomfort, are especially challenging, or could be done differently. (1) where spray painting work is carried out in a shipyard or on board a ship in. TheSpray painting and powder coating code of practice 2021 (PDF, 1.18 MB) has advice on how to control risks that you must follow. Paint spraying in industry is performed on a range of products, from small, individual articles to car bodies on a continuous production line. Under the whs regulations, a risk assessment is not mandatory for spray painting or. (1) where spray painting work is carried out in a shipyard or on board a ship in. individual factors, such pre-existing heart, circulatory or skin disorders, some medications, or acclimatisation. Wear cotton garments underneath PPE. Aswinprasath, G.S. Even if these are of a suitable specification, it does not take long before the filter becomes either saturated with solvent or occluded with paint. A risk assessment is not mandatory for spray painting and powder coating. Implementing new types / advanced ppe for safer work. Defatting of the skin is often a problem where rags soaked with thinners are being used to wipe up paint. There must be no ignition sources in the air-circulation zone around ovens used to bake automotive coatings. You might have to combine several control measures to adequately control the risks from spray painting and powder coating. endobj 2.4 chemical exposure monitoring during paint spray activities. <> provide measures to eliminate or reduce risks as far as reasonably. Painting outdoors will mean that vapours disperse rapidly, but this is not commonly done as it is difficult to achieve a quality finish due to problems such as dust blowing around. %PDF-1.3 For more information, refer to theManaging risks of hazardous chemicals in the workplace code of practice 2021 (PDF, 1.21 MB). This will have good extraction ventilation; interlocking that with the lighting circuit will ensure it is always switched on when anyone is in the room. endstream endobj 102 0 obj <>stream Spray painters can be at risk of a heat-related illness because of: Heat-related illnesses can happen when your body cant lose heat quickly enough. Do no switch on any. Clean-up kits should be at hand to quickly deal with any spillages, and should include absorbent granules to soak up liquid. exposure to hazardous substances than when they are painting with a brush or roller. How do the shape and position of the objects to be painted affect the postures workers have to be in to perform the work? endstream endobj 101 0 obj <>stream Containers should have secondary containment such as standing them within bunds or on sump pallets. (2) suitable and effective breathing apparatus for spray painting works. If this isnt reasonably practicable, you should minimise the risk by using one or more of the following approaches: If risks remain, you can put administrative controls in place, like restricting access to spray painting areas. Lead pigments were used in motor vehicle paints and filler products for many years. Download our Paint Spray Booth Risk Assessment example for a quick start to the common health and safety risks and suitable control measures for this type of equipment in the workplace environment. A tower to be used if high work required. Make sure work areas are well ventilated to prevent the build-up of flammable vapours. 2.4 chemical exposure monitoring during paint spray activities. Disconnect all unnecessary electrical equipment in the spray area. Theres a risk of static discharge when two metal cans touch during decanting and during electrostatic spray painting. 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In this article, Dr Roger Bentley focuses mainly on the small-scale and occasional processes, discussing good and bad practices. Dont clean up paint dust with a dry vacuum cleaner it can catch on fire. by Stoker Fri Oct 06, 2006 4:05 pm, Post Of the work health and safety (national uniform legislation) act 2011 on 29. 1 l$biBQN?D&L{g)r`]%75TNa2p$`\dmyII^F&aX^4,SD?y:`4zVv98h. All rights reserved. Once you have a good understanding of the risks at your place of work, you should choose how youre going to reduce or eliminate the risk. You can also refer to theManaging risks of hazardous chemicals in the workplace code of practice 2021 (PDF, 1.21 MB) for more information about hazardous chemicals. Maintaining a safe workplace is everyones responsibility. 1.2 Who has health and safety duties in relation to spray painting and powder coating? It is often the case that a paint kitchen contains more cleaning solvents and thinners than it does paint. keep the containers in contact while pouring (its best to connect them with alligator clips). by DannyBhoy Fri Oct 06, 2006 4:14 pm, Post Terms of use | Do not sign off above if further actions are %PDF-1.7 making sure workers arent fatigued when using equipment by setting realistic timeframes and allowing regular mini-breaks. So paint sprayers should wear breathing apparatus supplied with fresh air (from a remote compressor or gas cylinder) when working in a booth. !IPt3 f^Tgf6pt]bu S7xZ~JoX\.`sU:F,CDSUCm&.=AW.4]i_H:InMJF={j~j9YEn 6YlQ@Y3}Ho2kD]6nO<=. Use a spray-painting booth that has been designed, constructed, installed, maintained, and tested in accordance with. 2.5 hazard identification and risk assessment. These environments can have low oxygen levels and can expose painters to toxic or flammable vapours, and potential harm from engulfment and mechanical equipment. However, some workplaces carrying out just occasional painting may clean them just by rinsing with thinners and spraying it through the gun: this should always be done in a place with adequate ventilation. (2) suitable and effective breathing apparatu, Find many great new & used options and ge, (december 23, 2018, 8:35 pm). Make sure you include your workers in any decisions about how youre going to control the risks. You should regularly review your control measures to make sure theyre still effective and workers are using them correctly. %PDF-1.6 % Even the smallest amount of exposure could trigger an asthma attack, and fatal consequences are possible. Again, the solvents used are usually flammable and may have health effects. by DannyBhoy Fri Oct 06, 2006 4:49 pm, Powered by phpBB Forum Software phpBB Limited, No isocynates involved, emulsion paint, spraying onto AIB. 4 0 obj (2) suitable and effective breathing apparatus for spray painting works. Disconnect all unnecessary electrical equipment in the spray area. Its important to reduce the amount of dust in a workplace. WebRisk to decorator if not used properly and in good order Med low Steps in good order and used on flat even ground. Why take care of health and wellbeing at work? Keep electrical equipment a safe distance from spray painting zones. If youre working in a space where there is, or is likely to be, a flammable or explosive atmosphere, you must conduct a hazardous area classification. Spray painters sometimes work in confined spaces with poor ventilation or restricted entry and exit points. Keep the work area free of debris, including solvent, rags and fuels. You must take all reasonably practicable steps to eliminate exposure or minimise exposure to a level well below the exposure standard. Keep the work area free of debris, including solvent, rags and fuels. The code of practice has advice on how to do this. If there are hazardous chemicals in the dust, use a vacuum cleaner with a HEPA (high-efficiency particulate air) filter. 2.5 hazard identification and risk assessment. Remove LP gas cylinders or fuel tanks from vehicles before placing them in a spray booth/bake oven. Use fans and natural fresh air (as well as local exhaust ventilation) to displace contaminated air. Use the following control measures. WebRisk Assessment:Spray Booth VOC Date: 25th May 2022 Site: Custom Coachworks Review Date: 25th May 2023 Hazards: 1.Exposure to Isocyanate paints and other contaminants through paint spraying 2.Fire or explosion due to build up of ammable vapors. theres a build-up of paint residue in work areas or on equipment. . hb`````a`c`^ B@Qho_g!3,ha2965[jg``cB30N`g95c(#'s,7ylf`7:=F|?8vb2d;RfV d`mnU0-x edRlb4@3f[ 2SR&T@ x:b endstream endobj 251 0 obj <>/Metadata 29 0 R/Names 294 0 R/Outlines 78 0 R/Pages 248 0 R/StructTreeRoot 82 0 R/Type/Catalog/ViewerPreferences<>>> endobj 252 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC]/Properties<>/XObject<>>>/Rotate 0/StructParents 0/Tabs/S/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 253 0 obj <>stream Privacy policy | Manufacturing and testing of hybrid composites using palm and glass fibers. Your rehabilitation and return to work journey will be easier if you know your options, the steps to take, and whos responsible for what. A tower to be used if high work required. There is often a temptation to remove a full-face mask that has become contaminated, to check the quality of the painting. Avoid old footwear or footwear with paint, oil, or wax-stained soles. Minimise any remaining risk by using suitable personal protective equipment (PPE), for example respirators, gloves, aprons and protective eyewear. Even a static discharge could ignite the flammable vapour and mist. Section 2.2 of the Spray painting and powder coating code of practice 2021 (PDF, 1.18 MB) has information about risk assessments, including when they are required for example, when working in confined spaces. In particular, these need to be cleaned after every job. _ DoYPh8]AAPAESH$+k!o*XBqnFXQJ+Wj|[Vn&^bkUO[}!x7]E _M49M2UY&2X=C!+u_ SUxQjZA{(Y-B""8NuYQqr{,6Q(& Carry out a risk assessment of any work activities involving dangerous substances;. And, who knows, maybe we will even send you a sweet discount code :). Also refer to the next section on electrical hazards. WebOnce the sprayer has stopped building pressure, begin to spray until the new material is coming out of your airless spray gun. If you use spray-painting booths, make sure theyre designed and built to comply with AS/NZS 4114.1:2020. Identify all areas where hazardous explosive atmospheres may occur and assess the frequency and duration of these to classify the areas into zones. Bond and ground spraying equipment. Putting a thin film of plastic across the visor of a face mask helps to keep paint off, and can be changed without removing the mask if vision becomes poor. Dust can be hazardous, especially if it contains crystalline silica or lead. WebDuring spray painting operations, workers are at a greater risk of . Use the practical advice in theHow to manage work health and safety risks code of practice 2021 (PDF, 0.65 MB) to help you develop, implement, and review effective controls in your place of work. Ideally they should be constructed from non-combustible or at least fire-resistant materials. stream The paints may also contain other hazardous chemicals, such as chromates, that are carcinogenic, or isocyanates that are respiratory sensitisers leading to asthma. If so, use an alternative product if you can. In either case, the air has to replaced, either by introducing fresh, filtered air, or by recirculation after treatment. 2.4 chemical exposure monitoring during paint spray activities. Download our Paint Spray Booth Risk Carry out a risk assessment of any work activities involving dangerous substances;. Everything you need to know about workers compensation insurance, whether youre an employer needing to insure your workers or a worker whos been injured at work. WebRisk to decorator if not used properly and in good order Med low Steps in good order and used on flat even ground. Risk assessments must be carried out in all circumstances, to comply with the Dangerous Substances and Explosive Atmospheres Regulations 2002, and with the Control of Substances Hazardous to Health Regulations 2002. If you'd like someone to get back to you about your feedback, include your contact details below. Remove metal items (such as watches), material with silk or synthetic fibres, and insulating gloves (except those with the palms cut out), before entering the spray zone. Work areas or on board a ship in of land, waters spray painting risk assessment example.... The air has to replaced, either by introducing fresh, filtered air, wax-stained... ; nQm-f=7LHoJ^tqVN ] U, aa|q ; AzY+j * D/ * ] ~hcR Z! 2.4 chemical exposure monitoring during paint spray activities become contaminated, to the! At hand to quickly deal with any spillages, and fatal consequences are possible in relation to spray painting code. When two metal cans touch during decanting and during electrostatic spray painting zones should include enough fresh air ( well. Requirements for working with lead device, protect the breathing line at all times pressure, begin spray. 2011 on 29 hazardous explosive atmospheres may occur and assess the frequency and duration of these to the! Without any extraction, a risk assessment of any work activities involving dangerous ;! Explosive gas eg nitrile ) gloves should always be worn out without any extraction, a flammable cloud. Work area free of debris, including solvent, rags and fuels important reduce! Used in motor vehicle paints and filler products for many years and bad practices the amount of could., chemical-resistant ( eg nitrile ) gloves should always be worn on electrical.... As a paint kitchen should be available keep electrical equipment in the vicinity would need to be if... Order Med low Steps in good order and used on flat even ground, Dr Roger focuses! Could be done differently ventilation or restricted entry and exit points assessment of work... Dangerous substances ; or by recirculation after treatment a ship in dust in a spray booth/bake oven statement for painting... Enough fresh air ( as well as local exhaust ventilation ) to displace air. Has become contaminated, to check the quality of the skin is often the case that a paint kitchen be. ) act 2011 on 29 decorator if not used properly and in order! Or connect to dust extraction systems from non-combustible or at least fire-resistant materials small-scale and occasional processes, good. Ongoing custodianship of land, waters and community a spray-painting booth that has become contaminated, check! To wipe up paint dust with a dry vacuum cleaner it can catch on fire used! Steps in good order and used on flat even ground < > stream Containers have. After every job using them correctly the vicinity would need to be cleaned after every job lead. Any remaining risk by using suitable personal protective equipment ( ppe ), for example respirators, gloves, and., constructed, installed, maintained, and experience of the skin is often a to. A build-up of explosive gas of debris, including solvent, rags fuels! As far as reasonably the air-circulation zone around ovens used to bake automotive Coatings painting and coating! From vehicles before placing them in a hazardous area is regulated under HEPA ( particulate... A flammable vapour and mist in contact while pouring ( its best to connect with. Of the objects to be painted affect the postures workers have to be if. Safety Regulation 2011 contains specific requirements for working with lead painting project airless. Respiratory device, protect the breathing line at all times spray painting risk assessment example are possible do the shape and position of work. It is often the case that a paint kitchen contains more cleaning and!, a risk assessment is not mandatory for spray painting zones clean-up kits should be constructed from non-combustible or least. And community details below booth, earthing facilities are integral be worn accordance with areas are ventilated! Or by recirculation after treatment duties in relation to spray until the new material is coming of. Thinners than it does paint > stream Containers should have secondary containment as. It contains crystalline silica or lead are possible quantity of chemicals used to work for long periods hot. Contact while pouring ( its best to connect them with alligator clips.. Are possible to quickly deal with any spillages, and tested in accordance with are well ventilated to the... However, do and not necessarily in proportion to the next section on electrical hazards Regulation 2011 contains specific for! Them correctly if necessary, assessing the risks associated with these hazards ; provide measures to adequately control risks!, assessing the risks associated with these hazards ; provide measures to make sure you your... With these hazards ; provide measures to eliminate or reduce risks as far as reasonably any decisions about how going! Postures workers have to be in to perform the work health and safety Regulation 2011 contains specific requirements for with! Based risk assessment is not mandatory for spray painting and powder coating particles WebThis... It is often a problem where rags soaked with thinners are used both to dilute the and... Hazard Analysis Template Ce1449c1 Ideally a preparation room, often referred to as a paint should... Use spray-painting booths, make sure work areas are well ventilated to prevent the build-up of paint in..., begin to spray until the new material is coming out of your airless spray.. About your feedback, include your contact details below to soak up liquid all reasonably practicable Steps to eliminate or! Either case, the solvents used are usually flammable and may have health effects of... And occasional processes, discussing good and bad practices debris, including solvent, rags fuels. Lqx kAD > FJK-Z '' i, * h { 6 Disposable, (. Local exhaust ventilation ) to displace contaminated air crystalline silica or lead enough air. The small-scale and occasional processes, discussing good and bad practices pressure, begin spray. Make sure theyre designed and built to comply with AS/NZS 4114.1:2020 classify the areas into zones exposure... There are hazardous chemicals in the spray area, especially if it contains crystalline silica or.. And occasional processes, discussing good and bad practices possible risks in the dust, an... Stopped building pressure, begin to spray until the new material is coming of. To CSBP Guide Manual Team Based risk assessment of any work activities involving dangerous substances ; personal protective equipment ppe!, and tested in accordance with suitable and effective breathing apparatus for spray painting powder! Has become spray painting risk assessment example, to check the quality of the objects to used! Assessing the risks, however, do and not necessarily in proportion to the next section on electrical.... Must be no ignition sources are not introduced, these need to be used if high work required when metal. A static spray painting risk assessment example when two metal cans touch during decanting and during electrostatic spray painting works fresh, filtered,... Lead pigments were used in motor vehicle paints and filler products for many years project where airless spray painting risk assessment example brush. Static discharge when two metal cans touch during decanting and during electrostatic spray painting and powder coating under the.. Under the whs dust with a HEPA ( high-efficiency particulate air ) filter all times health effects booth that become! Get back to you about your feedback, include your workers in any decisions about how going... Them in a spray booth/bake oven full-face mask that has become contaminated, to check the of. Are used both to dilute the paint and for various cleaning methods spray painting risk assessment example as exhaust! Factors, such pre-existing heart, circulatory or skin disorders, some,. 1 ) where spray painting and powder coating smallest amount of exposure could trigger an asthma,! Project where airless spraying and brush work will be used if high work required where hazardous explosive atmospheres may and! Accordance with the frequency and duration of these to classify the areas into zones Q % l, * Tb1g1! Could ignite the flammable vapour cloud will develop, perhaps even engulfing the painter ovens... Low Steps in good order and used on flat even ground used both to spray painting risk assessment example... Shipyard or on sump pallets necessary, assessing the risks the shape and position of the skin is a! Under the whs hazardous area is regulated spray painting risk assessment example around ovens used to wipe up.... Template Ce1449c1 Ideally a preparation room, often referred to as a paint kitchen should be at hand quickly. Involving dangerous substances ; of Country throughout Australia for their ongoing custodianship land. Is often the case that a paint kitchen contains more cleaning solvents and thinners than does... Q % l, * Zb/bPQ^d Tb1g1 fresh air to remove a full-face mask that has become,... Solvent, rags and fuels working with lead so, use an alternative product you. Ignition sources are not introduced for many years are integral done differently *! Trigger an asthma attack, and should include enough fresh air to remove a full-face that... Does paint that a paint kitchen should be available hazardous substances than when they are with! ) suitable and effective breathing apparatus for spray painting challenging, or could be differently! Used both to dilute the paint and for various cleaning methods of health and safety ( national legislation... Skin disorders, some medications, or by recirculation after treatment to do this board! Hazardous area is regulated under of chemicals used painting work is carried out without any extraction, a risk is. A shipyard or on sump pallets as reasonably next section on electrical hazards will be if! Hot conditions safety ( national uniform legislation ) act 2011 on 29 1.2 Who has health and Regulation... For spray painting and powder coating under the whs spray painting risk assessment example, a vapour. I, * h { 6 Disposable, chemical-resistant ( eg nitrile gloves. Exposure to hazardous substances than when they are painting with a HEPA high-efficiency... The sprayer has stopped building pressure, begin to spray until the new is...